JUKI SMT Pick And Place Machine RS-1

JUKI SMT Pick And Place Machine RS-1

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JUKI SMT Pick And Place

A flexible well-rounded system makes product changes easier,
Increases productivity.
Achieve optimal line utilization.
Revolutionary placement head with its unique design
The high degree of flexibility.
Safe investment for future demands in production.

SKU: SZ2024088802 Categories: , ,

JUKI SMT Pick And Place Machine RS-1 Features:

JUKI’s RS-1 stands for the next generation of SMT placement! This flexible well-rounded system makes product changes easier, increases productivity and as a result, helps achieve optimal line utilization. The revolutionary placement head with its unique design offers a high degree of flexibility and displays a safe investment for future demands in production.


JUKI SMT Pick And Place Machine RS-1 Specifications:

Board size max.650×370 mm(single clamping)
max.950x 370 mm(double clamping)*1
max.1,200x 370 mm(double clamping)*2
Component height 25 mm
Component size 0201**(metric)-74 mm/50×150 mm
Placement Rate Optimum 42,000 CPH
IPC9850 29,000 CPH
Placement accuracy ±0.035 mm(Cpk21)
Feeder inputs max.112*4
Power supply 200-415 VAC,3-phase
Apparent power 2,2 kVA
Operating air pressure 0.50.05 MPa
Air consumption max.50L/min
Machine dimensions(WxDxH) 1,500×1,810×1,440 mm
Mass(approximately) 1,700 kg
others 250 mm conveyor extension required
When using RF Feeders on the front and rear

Notice of JUKI SMT Pick And Place Machine RS-1 Manual on How to operate JUKI SMT machine correctly:

JUKI SMT Operation Specifications The SMT machine should be operated correctly and safely to ensure the normal and efficient operation of the machine.
Scope of application: Suitable for JUKI KE series chip placement machine operation
Definition: When selecting a menu, any item highlighted in color is the currently selectable item. Click the mouse to view its content.
Responsibilities: The operator completes daily startup and loading work. Technicians complete the program debugging and placement effect tracking of the placement machine. Engineers are responsible for training technicians in operation, program debugging, and maintenance skills.

BUTTON of JUKI SMT Pick And Place:
Online online indicator key: used to connect the device to HLC (connection). The light on indicates that the machine is online.
Start key: Used when producing or simulating production. Press this key to start the machine.
Servo Free lock key: used to put the servo motor (X axis, Y axis, Z axis, θ axis) into the Motor Free state. The indicator light is on in the motor-free state. Press it again and the motor will be excited. Origin reset key: Determine the origin of all axes. The light goes off to indicate that the reset is completed.
Pause Stop: Stop production, used when simulating production. Press once to pause, and press again to stop. Single cycle cycle key: Press this button once and the light will turn on. After the machine has finished producing one board, it will automatically exit the production state. Press it again to release the mode.
Emergency button: Press this button, and all motors of the machine will stop supplying power, and the machine will enter the emergency stop state. This button is only used for emergency stops. Do not press this button in non-emergency situations. Rotate the switch in the direction of the arrow to restore.
Power on: Turn on the power, each indicator light will show power on, and the machine is starting at this time. When the display prompts “Return all running axes to the origin”, press the OK button to reset the machine. At this time, the reset button light turns on. If the light goes out, the reset is complete. Select the preheat menu (Warming up) to preheat the machine (10 minutes). Select the corresponding production program file and production menu, and press the START key to start production.
Shut down: Press the STOP key twice, then press the Enter key to end production. Select the EXIT menu to exit the production screen and confirm whether the production data is saved. Wait until the prompt “It is now safe to turn off your computer” appears on the display, then cut off the power of the machine.
Checking when in production:
Inspection content before production: Before production, check that the digital display reading of the air pressure gauge is 0.5+/-0.05Mpa. Before the filter is produced, the water in the filter must be drained first to ensure that the water does not enter the air pipe of the machine. Check whether there are tools or other things inside the machine that hinder the normal operation of the machine and whether the surface of the machine is dry and shiny. Whether the product information to be produced is complete and correct, whether the materials are loaded correctly, and whether the machine program is correct and ready. Is the board placed on the track in the correct direction and the solder paste printing is good?

Inspection content during production: Pay attention to the material picking status of the Nozzle (nozzle) during production. Every seven working days of the machine, the Nozzle must be cleaned with alcohol and No.1 oil added to ensure smooth material picking by the Nozzle. Check whether the vacuum filter is clean and clean the vacuum filter with alcohol every two months. Check whether the transmission track is smooth, add new lubricating oil to the track once a month, and remove the old lubricating oil first. Check the machine by looking, listening, and smelling to see if there are any abnormalities, strange sounds, odors, etc. Check whether the product materials are used correctly and whether the first item is checked. Check whether the machine printing effect and material loss are OK, and technicians should follow up in time. Check whether the feeder on the machine is tripping.

Inspection content after production: Whether the surface of the machine is clean. Operators need to clean the equipment they are responsible for each shift whether the materials are returned to the internal material warehouse or placed in a designated location and marked for later use. Whether the bulk materials inside the machine have been cleaned and classified. The operator must clean up all the bulk materials from the previous product every time the machine is changed, classify and mark them, and then return them to the internal material bin. Are the internal parts of the machine returned to their original positions, such as the nozzle, feeder, and bulk boxes? Are there tools or other foreign objects inside the machine that may affect the operation of the machine? Whether the machine power is turned off during holidays or when the machine is suspended for more than one day.
Notice:
Note: Before starting the machine, strictly check whether any foreign objects or tools inside the machine may hinder the normal operation of the machine. For all operations inside the machine, the safety cover must be opened and the machine can be stopped before operation, such as loading and unloading feeders, etc. When operating and adjusting the machine, please be careful not to get hair, clothes, etc. caught in the conveyor track. Do not wear gloves when working inside the machine. Clothes should be buttoned and hair tied up.

When the machine is out of control and may cause damage to the machine or casualties, please press the emergency button in time. On the contrary, do not use this button for other emergency stop purposes under normal circumstances. When installing the feeder, the feeder must be installed firmly and flat against the base, and the tops of all feeders must be in a straight line. To prevent the internal database of the machine from being damaged, the power on and off must be carried out according to normal procedures, and the power must not be turned off directly. Non-professionals are not allowed to enter the editing database without permission, and direct operators can only operate the production screen. To avoid personal injury, please turn off the power during refueling adjustment, daily inspection, and maintenance. An electrostatic ring must be worn when contacting ICs, other components, or mounted PCB boards. Two people cannot operate the same machine at the same time.

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